Restoring The Soul Of A 1940s Radio

Although we do often see projects that take antiques and replace some or all of their components with modern equipment, we can also sympathize with the view that (when possible and practical) certain antique electronics should be restored rather than gutted. [David] has this inclination for his 1948 GE radio, but there are a few issues with it that prevented a complete, period-correct restoration.

The main (pun intended) issue at the start of this project was safety. The original radio had a chassis that was just as likely as not to become energized, with the only protection being the plastic housing. [David] set up an isolation transformer with a modern polarized power cable to help solve this issue, and then got to work replacing ancient capacitors. With a few other minor issues squared away this is all it took to get the radio working to receive AM radio, and he also was able to make a small modification to allow the radio to accept audio via a 3.5mm jack as well.

However, [David] also has the view that a period-correct AM transmission should accompany this radio as well and set about with the second bit of this project. It’s an adaptation of a project called FieldStation42 originally meant to replicate the experience of cable TV, but [Shane], the project’s creator, helped [David] get it set up for audio as well. A notable feature of this system is that when the user tunes away from one station, it isn’t simply paused, but instead allowed to continue playing as if real time is passing in the simulated radio world.

Although there are a few modern conveniences here for safety and for period-correct immersion, we think this project really hits the nail on the head for preserving everything possible while not rolling the dice with 40s-era safety standards. There’s also a GitHub page with some more info that [David] hopes to add to in the near future. This restoration of a radio only one year newer has a similar feel, and there are also guides for a more broad category of radio restorations as well.

 

The Cutting Truth About Variable Capacitors

If you’ve seen a big air-variable capacitor, you may have noticed that some of the plates may have slots cut into them. Why? [Mr Carlson] has the answer in the video below. The short answer: you can bend the tabs formed by the slots to increase or decrease the capacitance by tiny amounts for the purpose of tuning.

For example, if you have a radio receiver with a dial, you can adjust the capacitor to make certain spots on the dial have an exact frequency. Obviously, you can only adjust in bands depending on how many slots are in the capacitor. Sometimes the adjustments aren’t setting the oscillator’s frequency. For example, the Delco radio he shows uses the capacitor to peak the tuning at the specified frequency.

You usually only find the slots on the end plates and, as you can see in the video, not all capacitors have the slots. Of course, bending the plates with or without slots will make things change. Just don’t bend enough to short to an adjacent plate or the fixed plates when the capacitor meshes.

Of course, not all variable capacitors have this same design. We’ve seen a lot of strange set ups.

 

An Introduction To Analog Filtering

One of the major difficulties in studying electricity, especially when compared to many other physical phenomena, is that it cannot be observed directly by human senses. We can manipulate it to perform various tasks and see its effects indirectly, like the ionized channels formed during lightning strikes or the resistive heating of objects, but its underlying behavior is largely hidden from view. Even mathematical descriptions can quickly become complex and counter-intuitive, obscured behind layers of math and theory. Still, [lcamtuf] has made some strides in demystifying aspects of electricity in this introduction to analog filters.

The discussion on analog filters looks at a few straightforward examples first. Starting with an resistor-capacitor (RC) filter, [lcamtuf] explains it by breaking its behavior down into steps of how the circuit behaves over time. Starting with a DC source and no load, and then removing the resistor to show just the behavior of a capacitor, shows the basics of this circuit from various perspectives. From there it moves into how it behaves when exposed to a sine wave instead of a DC source, which is key to understanding its behavior in arbitrary analog environments such as those involved in audio applications.

There’s some math underlying all of these explanations, of course, but it’s not overwhelming like a third-year electrical engineering course might be. For anyone looking to get into signal processing or even just building a really nice set of speakers for their home theater, this is an excellent primer. We’ve seen some other demonstrations of filtering data as well, like this one which demonstrates basic filtering using a microcontroller.

Retro Style VFO Has Single-Digit Parts Count

Not every project has to be complicated– reinventing the wheel has its place, but sometimes you find a module or two that does exactly what you want, and the project is more than halfway done. That the kind of project [mircemk]’s Simple Retro Style VFO is — it’s a variable frequency oscillator for HAM and other use, built with just a couple of modules.

Strictly speaking, this is all you need for the project.

The modules in question are the SI5351 Clock Generator module, which is a handy bit of kit with its own crystal reference and PLL to generate frequencies up to 150 MHz, and the Elecrow CrowPanel 1.28inch-HMI ESP32 Rotary Display. The ESP32 in the CrowPanel controls the SI5351 module via I2C; control is via the rest of the CrowPanel module. This Rotary Display is a circular touchscreen surrounded by a rotary display, so [mircmk] has all the inputs he needs to control the VFO.

To round out the parts count, he adds an appropriate connector, plus a power switch, red LED and a lithium battery. One could include a battery charger module as well, but [mircmk] didn’t have one on hand. Even if he had, that still keeps the parts count well inside the single digits. If you like video, we’ve embedded his about the project below; if not the write up on Hackaday.io is upto [mircmk]’s typical standard. 

People have been using the SI5351 to make VFOs for years now, but the addition of the round display makes for a delightfully retro presentation.

Thanks to [mircmk] for the tip.

 

All Handheld Antennas Are Not Born The Same

If you own a handheld transceiver of any type then the chances are it will come with a “rubber duck” style antenna. These flexible rubber-coated antennas are a compromise in performance, being significantly smaller than a wavelength at their frequency of operation. [OM40ET] has an interesting video in which he investigates this by tearing down a cheap rubber duck antenna and an even cheaper fake.

These antennas usually have a flexible upper section and a bulge at the bottom over the connector. The fake one has nothing in the bulge except the antenna wire and thus has a very high SWR, while the “real” one has a loading coil. This coil is an interesting design, because it’s designed such that the antenna has two resonant points at the 2 metre and 70 centimetre amateur bands. On paper it’s a tapped coil fed at the tap through a capacitor for matching, but a more detailed appraisal will tell you that the two halves of the coil are designed to return those two resonances. It’s still a not-very-good antenna, but the fact that it works at all is something.

If you want something better at VHF and haven’t got much space, all is not lost. We recently featured a VHF magnetic loop.

 

Cheap VHF Antenna? Can Do!

The magnetic loop antenna is a familiar sight in radio amateur circles as a means to pack a high performance HF antenna into a small space. It takes the form of a large single-turn coil made into a tuned circuit with a variable capacitor, and it provides the benefits of good directionality and narrow bandwidth at the cost of some scary RF voltages and the need for constant retuning. As [VK3YE] shows us though, magnetic loops are not limited to HF — he’s made a compact VHF magnetic loop using a tin can.

It’s a pretty simple design; a section from the can it cut out and made into a C shape, with a small variable capacitor at the gap. The feed comes in at the bottom, with the feed point about 20 % of the way round the loop for matching. The bandwidth is about 100 MHz starting from the bottom of the FM broadcast band, and he shows us it receiving broadcast, Airband, and 2 meter signals. It can be used for transmitting too and we see it on 2 meter WSPR, but we would have to wonder whether the voltages induced by higher power levels might be a little much for that small capacitor.

He’s at pains to point out that there are many better VHF antennas as this one has no gain to speak of, but we can see a place for it. It’s tiny, if you’re prepared to fiddle with the tuning its high Q gets rid of interference, and its strong side null means it can also reduce unwanted signals on the same frequency. We rather like it, and we hope you will too after watching the video below.

 

The Singing Dentures Of Manchester And Other Places

Any radio amateur will tell you about the spectre of TVI, of their transmissions being inadvertently demodulated by the smallest of non-linearity in the neighbouring antenna systems, and spewing forth from the speakers of all and sundry. It’s very much a thing that the most unlikely of circuits can function as radio receivers, but… teeth? [Ringway Manchester] investigates tales of musical dental work.

Going through a series of news reports over the decades, including one of Lucille Ball uncovering a hidden Japanese spy transmitter, it’s something all experts who have looked at the issue have concluded there is little evidence for. It was also investigated by Mythbusters. But it’s an alluring tale, so is it entirely fabricated? What we can say is that teeth are sensitive to sound, not in themselves, but because the jaw provides a good path bringing vibrations to the region of the ear. And it’s certainly possible that the active chemical environment surrounding a metal filling in a patient’s mouth could give rise to electrical non-linearities. But could a human body in an ordinary RF environment act as a good enough antenna to provide enough energy for something to happen? We have our doubts.

It’s a perennial story (even in fiction), though, and we’re guessing that proof will come over the coming decades. If the tales of dental music and DJs continue after AM (or Long Wave in Europe) transmissions have been turned off, then it’s likely they’re more in the mind than in the mouth. If not, then we might have missed a radio phenomenon. The video is below the break.

 

 

Inside A Germanium Transistor

The first transistors were point contact devices, not far from the cats-whiskers of early radio receivers. They were fragile and expensive, and their performance was not very high. The transistor which brought the devices to a mass audience through the 1950s and 1960s was the one which followed, the alloy diffusion type. [Play With Junk] has a failed OC71 PNP alloy diffusion transistor, first introduced in 1957, and has cracked it open for a closer look.

Inside the glass tube is a small wafer of germanium crystal, surrounded by silicone grease. It forms the N-type base of the device, with the collector and emitter being small indium beads fused into the germanium. The junctions were formed by the resulting region of germanium/indium alloy. The outside of the tube is pained black because the device is light-sensitive, indeed a version of this transistor without the paint was sold as the OCP71 phototransistor.

These devices were leaky and noisy, with a low maximum frequency and low gain. But they were reliable and eventually affordable, so some of us even cut our electronic teeth on them.

 

Lumafield Shows Why Your Cheap 18650 Cells Are Terrible

Lithium-ion cells deliver very high energy densities compared to many other battery technologies, but they bring with them a danger of fire or explosion if they are misused. We’re mostly aware of the battery conditioning requirements to ensure cells stay in a safe condition, but how much do we know about the construction of the cells as a factor? [Lumafield] is an industrial imaging company, and to demonstrate their expertise, they’ve subjected a large number of 18650 cells from different brands to a CT scan.

The construction of an 18650 sees the various layers of the cell rolled up in a spiral inside the metal tube that makes up the cell body. The construction of this “jellyroll” is key to the quality of the cell. [Lumafield’s] conclusions go into detail over the various inconsistencies in this spiral, which can result in cell failure. It’s important that the edges of the spiral be straight and that there is no electrode overhang. Perhaps unsurprisingly, they find that cheap no-name cells are poorly constructed and more likely to fail, but it’s also interesting to note that these low-quality cells also have fewer layers in their spiral.

We hope that none of you see more of the inside of a cell in real life than you have to, as they’re best left alone, but this report certainly sheds some light as to what’s going on inside a cell. Of course, even the best cells can still be dangerous without protection.

Listening For The Next Wow! Signal With Low-Cost SDR

The Wow! signal represented as "6EQUJ5" with Jerry R. Ehman's handwritten comment.

As you might expect, the University of Puerto Rico at Arecibo has a fascination with radio signals from space. While doing research into the legendary “Wow! Signal” detected back in 1977, they realized that the burst was so strong that a small DIY radio telescope would be able to pick it up using modern software-defined radio (SDR) technology.

This realization gave birth to the Wow@Home project, an effort to document both the hardware and software necessary to pick up a Wow! class signal from your own backyard. The University reasons that if they can get a bunch of volunteers to build and operate these radio telescopes, the resulting data could help identify the source of the Wow! Signal — which they believe could be the result of some rare astrophysical event and not the product of Little Green Men.

Ultimately, this isn’t much different from many of the SDR-based homebrew radio telescopes we’ve covered over the years — get a dish, hook your RTL-SDR up to it, add in the appropriate filters and amplifiers, and point it to the sky. Technically, you’re now a radio astronomer. Congratulations. In this case, you don’t even have to figure out how to motorize your dish, as they recommend just pointing the antenna at a fixed position and let the rotation of the Earth to the work — a similar trick to how the legendary Arecibo Observatory itself worked.

The tricky part is collecting and analyzing what’s coming out of the receiver, and that’s where the team at Arecibo hope to make the most headway with their Wow@Home software. It also sounds like that’s where the work still needs to be done. The goal is to have a finished product in Python that can be deployed on the Raspberry Pi, which as an added bonus will “generate a live preview of the data in the style of the original Ohio State SETI project printouts.” Sounds cool to us.

If you’re interested in lending a hand, the team says they’re open to contributions from the community — specifically from those with experience RFI shielding, software GUIs, and general software development. We love seeing citizen science, so hopefully this project finds the assistance and the community it needs to flourish.

Thanks to [Mark Stevens] for the tip.